APL Manufacturing is part of the APL Group and is a market leader of window and doors systems in New Zealand, manufacturing in the heart of the Waikato. We work right across the building industry, to make tomorrow’s buildings possible, today.
As a Powder Coat Technician, you’ll ensure top‑quality finishes on aluminium and zinc components across multiple coating lines. This hands‑on role requires strong technical knowledge, problem‑solving ability, and a commitment to consistent quality, safety, and performance.
Key Responsibilities
Powder Coating Operations
- Operate and maintain manual and automated coating booths, including setup, changeovers, and colour management.
- Prepare parts for coating, including cleaning, masking, jigging, and inspection for surface readiness.
- Apply powder coatings to meet order specifications.
- Monitor curing ovens and conveyor settings for consistent results.
- Conduct visual and instrumental inspections (e.g. DFT, gloss, adhesion) to verify finish quality.
Process Control and Quality
- Become the in‑house powder‑coating process expert.
- Adjust key process parameters such as gun voltage, air pressure, powder flow, and booth air balance for optimal performance. Define operator adjustments from technician and maintenance adjustments
- Provide training and guidance for powdercoat teams.
- Troubleshoot defects and lead corrective actions.
- Work with Quality and Maintenance teams to improve performance and reliability.
- Maintain process records, batch traceability, and production reporting.
Equipment and Maintenance
- Perform routine cleaning, booth filter checks, and equipment calibration.
- Assist with maintenance of automated handling systems, powder pumps, guns, and reclaim systems.
- Support continuous improvement of line efficiency, powder utilisation, and waste reduction.
Health, Safety, and Environment
- Follow all health, safety and quality guidelines
Skills and Experience
- Minimum 3 years experience in a powder coating or industrial finishing environment.
- Knowledge of manual gun techniques and automated application systems (e.g. Nordson, Wagner, Gema, or similar).
- Familiarity with key machining and surface preparation parameters relevant to coating performance.
- Understanding of process control systems, conveyor line operation, and oven curing profiles.
- Strong attention to detail and ability to interpret technical drawings and coating specifications.
- Mechanical aptitude with hands-on troubleshooting ability.
Desirable Attributes
- Certification in Powder Coating Application or Surface Finishing (e.g. Qualicoat, NZ Finishing standards).
- Experience in aluminium or architectural coatings.
- Continuous improvement mindset (Lean / 5S / Kaizen participation).
- Team-oriented and capable of training or mentoring others.